Evacuable KBr & Briquetting Pellet Dies

Hardened aerospace grade stainless steel is used to produce all of ICL’s die sets. The 3mm to 19mm dies are used primarily for KBr pellets for transmission analysis by IR spectroscopy, while the larger dies are most commonly used for producing briquettes for XRF spectroscopy.

The 13mm Macro-Micro die is chosen by most spectroscopists for KBr pellets, and it is available with paper inserts with a variety of small apertures (1.5, 3, 5, & 11mm) that enable the user to make micro-pellets with a 13mm die set and also provide a useful frame for mounting and storing the pellets.

All ICL dies have an upper and lower stainless steel section for ease of disassembly and they are sealed with viton seals.

For ease of use, the weight was reduced in all die sets in the 13mm to 40mm range by adding an outer shield of aluminum. This feature makes them much easier to handle than 2 piece dies made completely from stainless steel due to their lighter weight, but without sacrificing strength or durability. The dies can be evacuated with a vacuum pump to reduce the moisture in the sample. 13mm and 20mm dies are typically used with 12 to 20 ton presses, while the larger size dies are used with 20 to 40 ton presses and are most commonly used for briquetting samples for XRF analysis.

To enable preparation of the finest quality pellets and briquettes, anvils are optically polished to a mirror finish and are free from scratches or digs. All die sets in the 13mm to 40mm size range are available with optional extremely hard tungsten carbide polished anvils for use with abrasive samples.

Water jacketed dies can be used for heating and cooling solid samples, and they are available in 5mm to 40mm diameter sizes.

KBR Die Set - ANALYSIS INSTRUMENTS

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₹ 5500 / Piece Get Latest Price

Product Brochure
Die TypeHigh Chrome Die
Pellet Size16 mm
Outer Diameter200 mm
MaterialChrome Steel
Plunger Height-8 mm
Base Deiametr-35 mm
Anvil Height-27 mm

Minimum order quantity: 1 Piece

Evacuable KBr Die Set is used to form pellets/circular discs for IR-FTIR Solid Sampling /Analytical Purpose.

Most commonly used die is of 13 mm dia. pellet size. 13 mm KBr Die consists of a two-piece outer die, tungsten carbide mirror finished punches (envils), pusher rod and pellet removal ring. Die is fitted with a nozzle for evacuation ( if required ).

The die is manufactured from hardened stainless steel and can be easily dismantled for cleaning purposes .

The entire set is enclosed in a velvetted teak-wood box , for safety and durability. The Die can be subjected to a Max. Load of 15 Tons.

Laboratory KBR Die Set

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₹ 4500 / Piece Get Latest Price

Product Brochure
Thread SizeM10
Thread StandardPUSH TYPE
Pieces In Set5 pcs
Bore Diameter40 mm
Usage/ApplicationLaboratory
ShapeRound
MaterialStainless Steel
Hardness51-60 HRC
Size5 mm to 50 mm
Part No. Total Height70 mm
Plunger Height8 mm
Base Diameter35 mm
Single Anvil Height27 mm

Minimum order quantity: 2 Piece

Evacuable KBr Die Set is used to form pellets/circular discs for IR-FTIR Solid Sampling /Analytical Purpose.

Most commonly used die is of 13 mm dia. pellet size. 13 mm KBr Die consists of a two-piece outer die, tungsten carbide mirror finished punches (envils), pusher rod and pellet removal ring. Die is fitted with a nozzle for evacuation ( if required ).

The die is manufactured from hardened stainless steel and can be easily dismantled for cleaning purposes.

The entire set is enclosed in a velvetted teak-wood box , for safety and durability. The Die can be subjected to a Max. Load of 15 Tons.


Specification:

Die Size 5mm 10mm 13mm 20mm 25mm 32mm 40mm 50mm 60mm
Part No. Total Height

 

 

2.75″

 

70mm

2.75″

 

70mm

2.83”

 

72mm

4.265”

 

108.3mm

4.75”

 

120.7mm

2.75”

 

70mm

2.85”

 

72mm

4.625”

 

108.3mm

4.75”

 

120.7mm

Plunger Height

 

 

1.37”

 

34.8mm

1.37”

 

34.8mm

1.37”

 

34.8mm

2.24″

 

57mm

2.24″

 

57mm

1.37″

 

34.8mm

1.33″

 

33.8mm

2.24″

 

57mm

2.24″

 

57mm

Base Diameter

 

 

1.97″

 

50mm

1.97″

 

50mm

2.0″

 

50.8mm

3.54″

 

90mm

3.54″

 

90mm

1.97″

 

50mm

1.97″

 

50mm

3.54″

 

90mm

3.54″

 

90mm

Single Anvil Height

 

 

0.25″

 

6.35mm

0.25″

 

6.35mm

0.25″

 

6.35mm

0.375″

 

9.5mm

0.375″

 

9.5mm

0.25″

 

6.35mm

0.27″

 

6.85mm

0.375″

 

9.5mm

0.375″

 

9.5mm

KBr Pellet Press Die Sets

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₹ 4500 / Piece Get Latest Price

Product Brochure
Die TypePressed Die
Automation GradeManual
Pellet Size10 mm
Outer Diameter50 mm
Usage/ApplicationMaking Pallet
MaterialTungsten Carbide
Weight5 kg
Surface TreatmentHardcroam
Hardness56
BrandA One
Size5, 8, 10,13 mm
Surface FinishingElectro polish
Tolerance0.2
ShapeRound, Circular

Minimum order quantity: 5 Piece

The evacuable pellet dies available from aone are manufactured in a wide range of diameters for both infrared and XRF applications. The standard dies, made from 440 C stainless steel, offer an ideal solution for preparing sample discs/pellets prior to analysis. However, care must be taken where extremely hard, corrosive or irregular shaped samples are to be compressed, as stainless steel dies and pellets can be damaged. All of the dies are evacuable, enabling dry, uncontaminated and clear pellets.

Kbr Die Set For Laboratory 13 mm

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₹ 4500 / Piece Get Latest Price

Product Brochure
Die TypeHigh Chrome Die
Pellet Size8 mm
Outer Diameter50 mm
MaterialChrome Steel
Plunger Height-13 mm
Base Deiametr-50 mm
Anvil Height-27 mm

Minimum order quantity: 5 Piece

Evacuable KBr Die Set is used to form pellets/circular discs for IR-FTIR Solid Sampling /Analytical Purpose.

Most commonly used die is of 13 mm dia. pellet size. 13 mm KBr Die consists of a two-piece outer die, tungsten carbide mirror finished punches (envils), pusher rod and pellet removal ring. Die is fitted with a nozzle for evacuation ( if required ).

The die is manufactured from hardened stainless steel and can be easily dismantled for cleaning purposes .

The entire set is enclosed in a velvetted teak-wood box , for safety and durability. The Die can be subjected to a Max. Load of 15 Tons.

Pellets Die Sets

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Product Brochure
Die TypeHigh Chrome Die
Automation GradeManual
Pellet Size12 mm
Outer Diameter50 mm
Usage/ApplicationLaboratory
MaterialStainless Steel
ApplicationBiomass, Shrimp Feed, Cattle Feed
Machine BrandIndian Make
Brandaone
Size10/13/15/20/25/30/40/50mm
ShapeCircular

Minimum order quantity: 01 Piece

Dies have an upper and lower stainless steel section for ease of disassembly and they are sealed with viton seals. For ease of use, the weight was reduced in all die sets in the 13 mm to 40 mm range by adding an outer shield of aluminum. This feature makes them much easier to handle than 2 piece dies made completely from stainless steel due to their lighter weight, but without sacrificing strength or durability. The dies can be evacuated with a vacuum pump to reduce the moisture in the sample. 13mm and 20mm dies are typically used with 20 to 40 ton presses and are most commonly used for briquetting samples for XRF analysis.

To enable preparation of the finest quality pellets and briquettes, anvils are optically polished to a mirror finish and are free from scratches or digs. All die sets in the 13mm to 40mm size range are available with optional extremely hard tungsten carbide polished anvils for use with abrasive samples.

Features: 

Aerospace grade hardened stainless steel

Optically polished anvils

Evacuable

KBR pellet Die Set

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₹ 4500 / Piece Get Latest Price

Product Brochure
Die TypeHigh Chrome Die
Pellet Size10 mm
Outer Diameter50 mm
Usage/ApplicationLaboratory
MaterialStainless Steel
Pattern Dimensions5 mm - 50 mm
Total Hight70 mm
Plunger Hight8 mm
Base Diameter35 mm
Single Anvail Height27 mm

Minimum order quantity: 10 Piece

Evacuable KBr Die Set is used to form pellets/circular discs for IR-FTIR Solid Sampling /Analytical Purpose.

Most commonly used die is of 13 mm dia. pellet size. 13 mm KBr Die consists of a two-piece outer die, tungsten carbide mirror finished punches (envils), pusher rod and pellet removal ring. Die is fitted with a nozzle for evacuation ( if required ).

The die is manufactured from hardened stainless steel and can be easily dismantled for cleaning purposes .

The entire set is enclosed in a velvetted teak-wood box , for safety and durability. The Die can be subjected to a Max. Load of 15 Tons.

 

Mini Desktop KBr Pellet Press

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₹ 9500 / Piece Get Latest Price

Product Brochure
PowerMechanical operated
Capacity5 ton
MaterialMild Steel
Ring Diameter50 mm
Weight5 KG
Dimension120 X 300 X 150 MM
Shaft Diameter65 mm

Minimum order quantity: 1 Piece

·         This press is an desktop style press which uses the same 8mm ,5mm, 3mm and 2mm die sets as are utilized with aone quick press .

·         By placing the press on a surface at desktop height, the operator's full upper body weight can be brought down on the press handle.

·         Using the leverage of the handle, the pellet is formed from the pressure created on the die set by the application of force to the handle.

·         The press weighs only  5kg  and is easily moved around the lab. this is the equivalent of 8 tons of pressure and forms a very clear pellet. The anvils of the 7mm die sets are hardened with optically polished faces and use the same aerospace grade of nickel based alloy as the quick press with which they are interchangeable. The dies are loaded in the same manner as the quick press dies sets.


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Mahesh Thakur (Owner)
A-One Engg. Works
2nd Floor, Gala No 2073, Bhandup Industrial Estate, Pannalal Compound, LBS Marg, Bhandup West
Mumbai - 400078, Maharashtra, India

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